+336 85 23 58 70

fstauder.diag@gmail.com

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ONSITE INSPECTION & RECUTTING OPERATIONS FOR GIRTH GEARS

Onsite open gears recutting operations using specific cutting machine. New working teeth profile for altered gears running kilns, mills, driers, granulators, etc…

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ONSITE RECUTTING FOR WORKING TEETH FLANKS ON GIRTH GEARS

Kiln gear, Mill gear, Drier gear, granulator gear etc…

Kiln girth gear, as exemple :

Working flanks recutting operation (wearing, scratching, pitting, bad contact etc…)

We offer our services for straight teeth girth gears with diameter between 3m and 16m, module between 16 and 50 & teeth width between 150mm et 800mm.

Recutting process using our specific cutting machines makes geometry and accuracy as good as necessary to guaranty 85% to 100% contact for width and 60% to 70% contact for profile.

INSPECTIONS AND NON DESTRUCTIVE TESTS FOR TEETH

We are frequently requested for visiting sites to perform periodic technical inspections for girth gears (runouts, vibrations, contacts, temperatures etc…)

Before any recutting operation we do technical inspection of the gearing including gear geometry and compete tooth geometry.

We do periodically gear & pinion teeth non destructif tests (MT & UT), in order to check that the teeth area is free of any crack ; especially before planned recutting operation.

In case of cracks detection, we are able to make the repairs and machining operation either.

OTHER ONSITE MACHINING ACTIVITIES

- Onsite milling machining (forging tables, setting keyways, holding surfaces etc …)

With or without welding coating.

Onsite machining for bores (rotating welding and machining) From 60mm to 350mm diameter.

DIAG-METAL, who are we ?

Registered in 2000, DIAG METAL services are focused in heavy industry. More than 20 years’ experience for onsite inspections, repairs and machining.

Always developping new technics and processes, DIAG METAL is the reference for recutting working gears on site. We have many references running after recutting operations (Cement plants, Paper industry, Chemical & Fertilizer industry, Lime & Silicate industry, Sugar industry, Mining, Incinerator etc …)

DIAG METAL is also offering standard onsite machining as surface milling (with or without coating by welding) and boring (with or without orbital welding operation), with possible associated non destructive tests as MT – PT – UT (Cofrend CIFM level 2 operators).

DIAG METAL : Adapted solutions to your problems.

Do not hesitate to contact us for more details

Every demand, every inspected equipment and every customer will have our full attention.

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